Our top tips for loading labels to avoid misalignment caused by sheets rotating.
Yes, we do have “top tips” for loading your sheet labels into your printer!
Even if you’ve created a perfect label template, chosen the perfect printer, and carefully selected the perfect set of print settings, you can undo all of your hard work in an instant, simply by not taking a bit of care when you load your A4 labels into your printer.
The fact is that as soon as you press print you are entrusting a set of precise digital instructions to a machine that has to physically manoeuvre your sheet labels through multiple sets of rollers while recreating your label template.
Printers are designed to process sheets as efficiently as possible but there is always a risk that sheets can become misaligned or rotate as they are fed through each set of rollers – especially in older printers or in printers that are regularly used for high volume printing tasks.
While there is very little you can do to improve how smoothly your printer processes sheets (other than periodically cleaning the rollers with an acetone – e.g. a non-oily nail varnish remover – and/or a label remover if you regularly print adhesive labels), you can at least give yourself a head start and reduce the risk of alignment issues simply by making sure that you load your blank labels carefully and correctly into your printer.
Label Planet’s Top Tips For Loading Self Adhesive Labels
1. Fan your labels before loading them into your printer
Gently fan or flip through your blank labels to separate the individual sheets and remove any traces of static that could cause your sheets to jam in your printer.
2. Use the media bypass tray and align the guides carefully along the edges of your sheet labels
If your printer has a media bypass tray you should ALWAYS use it to print self adhesive labels; A4 labels are constructed from AT LEAST three layers (a face material, an adhesive layer, and a backing sheet) making them much thicker than standard sheets of paper, which is what the main paper tray is designed to handle.
The media bypass tray is a secondary tray that is designed specifically to process thicker print media and – because of its position just above or below the paper tray – it bypasses at least one set of rollers, creating a straighter path through the printer and significantly reducing the chances of your sticky labels rotating as they are pulled through the printer.
Before putting your blank labels into your printer, knock them against an even surface to make sure that all of the sheets are lined up neatly so that you know they will at least all start in a completely straight position before you press print. Make sure that the guides in the printer tray are gently resting against the edges of your sheet labels; these guides help to ensure that your sheet labels feed into the printer in a straight path when the pick up roller pulls them into the printer.
3. Load your printer labels so that they feed into your printer narrow edge leading
Your printer labels must always be fed into the printer in a portrait orientation so that the narrowest edge (i.e. the edge that measures 210mm wide) enters the printer first. At Label Planet, our label sizes are made with layouts that have been selected specifically to reduce the chances of your sticky labels separating from their backing sheet during the printing process – as long as they are fed narrow edge leading.
It is also especially important to feed paper labels in this way because they have a grain that runs from the top to the bottom of each sheet (when held portrait); if you try to feed paper labels into a printer against the grain (i.e. with the widest edge leading), it is more than likely that the sheets will jam.
4. Try manually feeding individual sheets or batches of sheets for bulk print jobs
If you need to print a high volume of self adhesive labels in one go, you might be tempted to simply load all of your sheet labels into your printer at once. Printing self adhesive labels is a much more intensive process than printing standard sheets of labels, which can lead to printers overheating (especially laser printers, which use heat to bond toner onto a surface) and struggling to feed each sheet smoothly and accurately (resulting in sheets rotating, misfeeding, and even jamming completely).
To help avoid these problems, we recommend manually feeding your blank labels into your printer – either as individual sheets or in smaller batches – to allow your printer time to process your sheets more efficiently.